Embroidered patches are decorative art created by stitching thread onto a fabric backing. Known for their textured, classic appearance, they are widely used for branding, workwear uniforms, military insignia, motorcycle clubs, and apparel merchandise.
1. Embroidery Coverage Ratio
The percentage of the base twill fabric covered by stitching affects both cost and texture:
- 50% Coverage: Keeps the twill background visible; ideal for simple text or logos where background color contrast is desired.
- 75% Coverage: Covers most of the patch; the standard balance for detailed designs and text.
- 100% Coverage: Fully stitched surface; provides maximum durability, rich texture, and a premium weight.
2. Border Finishes
- Merrowed Border: A heavy, wrapped thread border around the entire edge. Recommended for standard geometric shapes (circles, rectangles, ovals).
- Heat-Cut / Laser-Cut Border: A flat, clean edge cut precisely along custom, irregular die-cut shapes where a overlock stitch isn’t feasible.
3. Backing Options
| Backing Type | Best For | Characteristics |
| Sew-on (Plain) | Outerwear, leather, long-term wear | Most durable permanent application; flexible base. |
| Heat Seal (Iron-On) | Denim, cotton jackets, caps | Quick application with a heat press or iron. |
| Hook & Loop (Velcro) | Tactical gear, uniforms, morale patches | Fast interchangeability; available as single or double-sided. |
| Adhesive (Peel & Stick) | One-time events, tradeshows | Temporary placement directly onto clothing or surfaces. |
